Allied Motion TCI V1K Kit Manual de instalação - Página 2

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Verify the Application

Ensure V1K is correct for the application. Current

rating of the V1K should be sized to handle the FLA

rating of the motor but not exceed 110% of the drive

output current rating. This V1K is best applied matched

closely to the load. The V1K is not selected by the drive

input current rating. Properly sized and applied, TCI

guarantees that the V1K will limit motor terminal peak

input votage to 150% of bus voltage with a wire lead

length of 1,000 feet and a carrier frequency of 4kHz. Max

lead length and carrier frequency can vary depending on

wire lead type. For best performance, the V1K should be

installed within 10 feet of the drive.

Power Wiring

The conduit and wiring from the output of the VFD to the

motor must be routed to the V1K and then to the motor.

TCI recommends a separate dedicated conduit run for

each drive/filter/motor run unless properly shielded and

segregated wiring procedures are practiced. Parasitic

and induced capacitance can greatly reduce the

effectiveness of the filter. Under no circumstances should

you wire both control and power wire in the same conduit

unless the wireway is specifically designed for this

practice. The line reactor temperature is sensitive to lead

wire oversizing. Avoid lead wires more than five times

oversized by copper cross sectional area regarldess of

the material used. Use 75°C copper conductors only or

the equivalent, unless the wire connector is marked for

AI/Cu, then the use of aluminum wire is permitted. Use

only copper conductor on units rated above 80 amps.

Grounding

The V1K filter must be connected to the ground of the

premises wiring system. Connect the filter to a known

ground nearby the filter or run a special ground wire

dedicated for the application. The ground connection

must be made using a wire conductor. Metallic conduit

is not a suitable grounding conductor. The integrity of all

ground connections should be periodically checked.

Variable Frequency Drive Settings

Make sure that the VFD will be set for operation modes

and ranges that are compatible with the V1K:

•

Maximum output frequency: 60 Hz

•

PWM switching frequency: 2 kHz and 4 kHz

•

Mode of operation: Do not use filter on 600 VAC

systems with Dynamic DC braking resistors or

Active Front End drives

•

Do not use on overhauling loads without bus

voltage control.

KDR Reactor Lug Kits

Follow NEC guidelines to determine acceptable wire ampacity requirements.

Fig.

Lug Kit

Lug Wire Range

Number

SLK10

2/0 - 14 AWG

SLK13

(2) 350 kcmil - 6 AWG

SLK14

(2) 600 kcmil - 4 AWG

SLK16

(3) 600 kcmil - 2 AWG

SLK21

250 kcmil - 6 AWG

SLK22

(2) 2/0 - 14 AWG

Lug Torque Tables

Table S2/0

Wire Size Copper (solid

Rating

to semi-rigid stranded

and metric mm, ##)

N/A

2/0 - 3 AWG

4 - 6 AWG

8 AWG

10 - 14 AWG

Table S250

250 kcmil-2 AWG

(1),(2) 25-16 mm

(1) 35

Table 2S350

350 kcmil- 2 AWG

2 - 6 AWG

Table 2S600

BNVN

CSA, 200116

UL Listed 84JM ZMVV E129884

Table T3A2-600N

• T3A2-600N;

• CSA Certified

• UL 486A/B Listed, UL File E6207

• Must be mounted with a minimum of 2 bolts

Item ID

Conductor Range

T3A2-600N

600 kcmil-2AWG

For Lug Torque

See Table S2/0

66 lb-in (7.5 N-m)

See Table 2S350

450 lb-in (50.8 N-m)

See Table 2S600

450 lb-in (50.8 N-m)

See Table T3A2-600N

450 lb-in (50.8 N-m)

See Table S250

66 lb-in (7.5 N-m)

See Table S2/0

66 lb-in (7.5 N-m)

IHI Connectors

Wire Size FLEX

Wire Size

Copper (#)

Aluminum

1/0 - 1 AWG

N/A

1 - 4 AWG

N/A

4 - 8 AWG

2/0 - 3 AWG

8 - 10 AWG

4 - 6 AWG

10 - 14 AWG

8 AWG

N/A

10 - 12 AWG

IHI Connectors

3/0-2 AWG; 70-50 mm

250 kcmil - 2 AWG

2-6 AWG; 35-16 mm

2 - 6 AWG

IHI Connectors

262 kcmil - 2 AWG

350 kcmil - 2 AWG

2 AWG - 4 AWG

2 - 6 AWG

IHI Connectors

444 kcmil - 2 AWG

600 kcmil - 4 AWG

(#) FLEX-covers stranding classes within G, H, I/DLO, Metric

class 5 and K/MTW, (##) mm

sizes within AWG/kcmil ranges are

included

Ilsco

Bolt/Stud Size

1/2

Bolt Assembly

See Website For Lug On

Torque

Reactor Drawings

See Drawing (LK10-DWG)

See Drawing (LK13-DWG)

See Drawing (LK14-DWG)

See Drawing (LK16-DWG)

See Drawing (LK21-DWG)

See Drawing (LK22-DWG)

Torque

(all drive means)

75 lb-in (8.5 N-m)

55 lb-in (6.2 N-m)

50 lb-in (5.6 N-m)

45 lb-in (5.1 N-m)

40 lb-in (4.5 N-m)

35 lb-in (4.0 N-m)

375 lb-in (42.4 N-m)

275 lb-in (31.1 N-m)

375 lb-in (42.4 N-m)

275 lb-in (31.1 N-m)

500 lb-in (56.5 N-m)

Hex Size

Tightening Torque

1/2

500 lb-in (56.5 N-m)

Figure 1

Figure 2

Figure 3

Figure 4