ABB ACQ80-04 Series Manual de instalação rápida e de arranque - Página 2
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Connecting EIA-485 Modbus RTU terminal to the drive
Connect the fieldbus to the EIA-485 Modbus RTU terminal on the RIIO-01 module
which is attached to the control unit of the drive. The connection diagram is
shown below.
Fieldbus controller
Data flow
Control Word (CW)
References
Status Word (SW)
Actual values
Parameter R/W
Service messages (acyclic)
requests/responses
ON
ON
ON
ON
ON
ON
1
1
1
1
1
1
Termination OFF
Termination OFF
Drive
Drive
1) The device at both ends on the fieldbus must have termination set to ON.
8. Install the control panel
To install the control panel:
1.
Close the front cover and tighten
the locking screw.
2.
Put the bottom edge of the
control panel into position.
3.
Push the top of the control panel
until it locks into position.
9. Start up the drive
For information on the start-up and drive parameters, refer to the
Firmware manual
(3AXD50000170654 [EN]).
WARNING! Before you start up the drive, make sure that the
installation is complete. Make sure that the cover of the drive and the
cable box, if included, are in place.
Make sure that the motor does not cause danger when it starts.
Disconnect the motor from other machinery, if there is a risk of
damage or injury.
For information on the user interface, refer
to the
ACS-AP-x Assistant control panel
user's manual
(3AUA0000085685 [EN]).
The control panel has softkeys below the
display to access the corresponding
commands, and arrow keys to navigate the
menu and change parameter values. Push
the "?" button to open the help function.
First start-up:
Make sure that you have the motor data
(from the name plate) available.
1.
Set the main power to on.
2.
Select the user interface language
with the arrow keys and set it with the
right softkey (OK).
Start set-up
3.
Select
and push the right
softkey (Next).
4.
Select the localization and push the
right softkey (Next).
5.
To complete the start-up procedure,
enter the settings and values when
you are prompted by the set-up
assistant.
To set up fieldbus communications for a
fieldbus adapter, refer to the applicable
fieldbus adapter manual and to the
ACQ80
Firmware manual
(3AXD50000170654
[EN]).
6.
Navigate to parameters and configure below parameters for a basic start
up.
Parameter
Value
99.03 Motor type
Asynchronous/Permanent magnet motor
99.04 Motor control mode
Scalar for Asynchronous motor and Vector for
Permanent magnet motor
Motor data parameters 99.06...
As per motor name plate
99.10
79.10 Operating mode
Manual IN1 Start; stop
79.11 Manual input source 1
Start signal source - DI1
79.41 Start DC voltage
ABB recommends to keep this value higher than
the value in parameter 79.42.
79.42 PV cell min voltage/79.43 PV cell
As per PV cell rating
max voltage
79.51 Pump minimum speed
ABB recommends to keep this value 20% of
motor nominal rpm or more.
79.52 Pump maximum speed
Pump maximum speed in RPM
For information on program features, refer to the
(3AXD50000170654 [EN]).
Ecodesign
(EU 2019/1781) and SI 2021 No.
745)
ACQ80 manual list
3AXD50000701247 Rev B EN 2022-02-16
© Copyright 2022 ABB. All rights reserved.
Warnings and faults generated by the drive
Warning
Fault
A2A1
2281
A2B1
2310
1)
Termination ON
A2B3
2330
Fieldbus
A2B4
2340
Process I/O (cyclic)
3130
3181
A3A1
3210
A3A2
3220
ON
ON
ON
...
3381
1
A5A0
5091
1
1
1)
Termination ON
AFF6
Drive
D506
D5B0
-
D4B0
-
D4B1
D5B1
For the complete list of warnings and faults, refer to the
control program firmware manual
Ratings
For detailed technical information, refer to the
(3AXD50000170661 [EN]).
IEC ratings,
ACQ80
IEC type
ACQ80-04-...
0kW75-4
01kW1-4
01kW5-4
02kW2-4
03kW0-4
04kW0-4
05kW5-4
07kW5-4
011kW-4
015kW-4
18kW5-4
022kW-4
Fuses
For more information on fuses, circuit breakers and manual motor protectors,
refer to the
ACQ80 -04 Hardware manual
Ambient conditions
Requirement
Installation altitude
Air temperature
Relative humidity
Contamination levels
(IEC 60721-3-x)
Shock (IEC 60068-2-27,
ISTA 1A)
Free fall
1) Altitude derating: Up to 4000 m (13123 ft) is possible for 400 V units, if the
maximum switching voltage for the integrated Relay Output 1 is 30 V at 4000 m
(13123 ft) (e.g. do not connect 250 V to Relay Output 1). Up to 250 V is permitted
up to 2000 m (6562 ft).
For a 3-phase 400 V drive at 4000 m (13123 ft) altitude, only the following power
systems are permitted: TN-S, TN-c, TN-CS, TT (not corner grounded).
ACQ80 Firmware manual
Description
Warning: Current calibration is done at the next start.
Fault: Output phase current measurement fault.
Overcurrent. The output current is more than the internal limit. This
can be caused by an earth fault or phase loss.
Earth leakage. A load unbalance that is typically caused by an earth
fault in the motor or the motor cable.
Short circuit. There is a short circuit in the motor or the motor cable.
Input phase loss. The intermediate DC circuit voltage oscillates. This
can be caused by missing AC supply phase or other reasons.
Cross connecion. The input and motor cable connections are
incorrect.
DC link overvoltage. There is an overvoltage in the intermediate DC
circuit.
DC link undervoltage. There is an undervoltage in the intermediate DC
circuit.
Output phase loss. All three phases are not connected to the motor.
Safe torque off. The Safe torque off (STO) function is on.
-
Identification run. The motor ID run occurs at the next start.
-
Pump cleaning not possible: Pump cleaning not started as the drive is
not in remote control.
-
Pump min speed: MPPT logic is unable to increase motor speed above
79.51 Pump minimum speed. This is caused by less solar power. As a
result, drive stops and resets after default reset time set in the
parameter 79.61 Fault reset time.
Running dry: Dry run protection is activated.
PV max volt: The DC bus voltage in the inverter is above the voltage
set in 79.43 PV cell max voltage.
-
Start delay active: This alarm occurs if more than three start occurs
within one minute. Warning resets automatically after five minutes
and if start command is present, drive starts automatically.
ACQ80-04 standard
([3AXD50000170654EN]).
ACQ80-04 Hardware manual
U
= 400 V
N
Input
Output ratings
Max.
Nominal
current
use
I
I
I
P
1N
max
N
N
A
A
A
kW
2.6
3.2
2.6
0.75
3.3
4.7
3.3
1.1
4.0
5.9
4.0
1.5
5.6
7.2
5.6
2.2
7.2
10.1
7.2
3.0
9.4
13.0
9.4
4.0
12.6
16.9
12.6
5.5
17.0
22.7
17.0
7.5
25.0
30.6
25.0
11.0
33.0
45.0
32.0
15.0
39.0
57.6
38.0
18.5
50.0
81.0
50.0
22.0
(3AXD50000170661 [EN]).
During operation (installed for stationary use)
400 V units: 0...4000 m (0...13123 ft) above sea level (with derating
1)
above 1000 m [3281 ft])
-10...+60 °C (14....140 °F). Above 50 °C (122 °F) derating is required.
No frost allowed.
5... 95% without condensation
No conductive dust allowed
IEC 60721-3-3: 2002
Classification of environmental conditions - Part 3-3: Classification
of groups of environmental parameters and their severities -
Stationary use of weather protected locations
Not allowed
Not allowed
Dimensions and weights
D
Frame
size
H1
H2
mm in
mm
in
mm
R0
205 8.1 223 8.8 176
R1
205 8.1 223 8.8 176
R2
205 8.1 220 8.7
176
R3
205 8.1 240 9.5 176
Free space requirements
Frame
size
Above
mm
in
R0...R3
75
2.9
Certifications
The applicable certifications are shown on the product's type label.
CE marking Solar impulse
TÜV Nord
marking
Declaration of conformity
Frame
size
P
N
hp
EU Declaration of Conformity
1.0
R0
Machinery Directive 2006/42/EC
1.5
R0
2.0
R0
We
Manufacturer: ABB INDIA LIMITED.
3.0
R0
Address:
Plot No 5 & 6,2nd Phase, Peenya Industrial Area, Bangalore, 560058, India.
Phone:
+91 80 22949359
4.0
R0
Declare under our sole responsibility that the following product:
5.0
R0
Frequency converter
7.5
R1
ACQ80-04
10.0
R2
with regard to the safety function
15.0
R2
Safe torque-off
20.0
R3
25.0
R3
is in conformity with all the relevant safety component requirements of the EU Machinery Directive
2006/42/EC, when the listed safety function is used for safety component functionality.
30.0
R3
The following harmonized standards have been applied:
EN 61800-5-2:2007
EN 62061:2005 + AC:2010 +
A1:2013 + A2:2015
EN ISO 13849-1:2015
EN ISO 13849-2:2012
EN 60204-1:2018
1/2
The following other standard have been applied:
IEC 61508:2010, parts 1-2
IEC 61800-5-2:2016
The product referred in this declaration of conformity fulfils the relevant provisions of other
European Union directives which are notified in a single EU declaration of conformity
3AXD10000715392.
Person authorized to compile the technical file:
Name and address: Jussi Vesti, Hiomotie 13, 00380 Helsinki, Finland.
Bangalore, 15 Dec 2021
Signed for and on behalf of:
A R Madhusudan
Vice President – Drive Products, ABB India
2/2
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W
M1
Ø 5 [.21]
Ø 10 [.21]
Ø 5 [.21]
Dimensions and weights
H3
W
D
M1
M2
Weight
in
mm
in
mm
in
mm
in
mm
in
kg
6.9
73
2.8
207 8.2
50
2.0
191
7.5 1.77 3.90
6.9
97
3.8
207 8.2
75
2.9
191
7.5 2.35 5.19
6.9
172
6.8 207 8.2 148 5.8
191
7.5 3.52 7.76
6.9 260 10.2 212 8.4 238 9.4
191
7.5 6.02 13.3
Free space required
Below
On the sides
mm
in
mm
in
75
2.9
0
0
WEEE
EIP green
marking
marking
marking
(frames R0 – R3)
Adjustable speed electrical power drive systems –
Part 5-2: Safety requirements - Functional
Safety of machinery – Functional safety of safety-related electrical,
electronic and programmable electronic control systems
Safety of machinery – Safety-related parts of control systems.
Part 1: General principles for design
Safety of machinery – Safety-related parts of the control systems.
Part 2: Validation
Safety of machinery – Electrical equipment of machines –
Part 1: General requirements
3AXD10000715412 Rev. C
IMS template code: 3AFE011906, Rev. C
Functional safety of electrical / electronic / programmable
electronic safety-related systems
Adjustable speed electrical power drive systems –
Part 5-2: Safety requirements - Functional
Laxmikantha Shenoy
PE Manager, ABB India
3AXD10000715412 Rev. C
IMS template code: 3AFE011906, Rev. C
Code (English)
3AXD50000170661
3AXD50000170654
3AUA0000068940
3AFE68615500
3AFE68573271
3AXD50000158621
3AXD50000158607
3AUA0000109533
M2
lb