Dover PSG Mouvex CC10-24 Kurulum Operasyon ve Bakım - Sayfa 2

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Dover PSG Mouvex CC10-24 Kurulum Operasyon ve Bakım
SAFETY, STORAGE, INSTALLATION AND MAINTENANCE INSTRUCTIONS
Definition of safety symbols
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual, look
for one of the following signal words and be alert to the potential
for personal injury, death or major property damage.
Warns of hazards that WILL cause serious personal injury, death
or major property damage.
Warns of hazards that CAN cause serious personal injury, death
or major property damage.
Warns of hazards that CAN cause personal injury or property
damage.
Indicates special instructions which are very important and must
be followed.
REMARKS
CC10 pumps MUST be installed in systems designed by qualified personnel.
The installation MUST be in compliance with local standards, national regu­
lations and rules of safety.
This manual is designed to permit installation and commissioning of CC10
pumps and MUST accompany the pump.
Maintenance of CC10 pumps must ONLY be carried out by qualified
technicians. This maintenance must meet local and national standards as
well as all safety regulations. Read this manual, including all instructions
and warnings, in full BEFORE any use of CC10 pumps.
Do not remove the warning and use label stickers that are found on the
CC10 pumps.
NT 1010­P00 09 20 CC10­24 A e
TANK TRUCK PUMP
MODEL : CC10-24 A
DANGER
WARNING
CAUTION
NOTICE
:

TABLE OF CONTENTS

1. OPERATING LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.1 Choice of pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.2 Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.3 Pump protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.4 Pipe diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.5 Piping assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4. DIRECT DRIVE BY MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.1 Installation of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.3 Electric motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.4 Diesel engines drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5. DRIVE BY POWER TAKE OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.1 Pumping hot liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.2 Pump full of liquid when stopped . . . . . . . . . . . . . . . . . . . . . .9
6.3 Starting­up the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.4 Running without liquid in the pump . . . . . . . . . . . . . . . . . . . .9
6.6 Shutting down the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.7 Protection from frost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6.8 Restarting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7. NECESSARY TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
8. DISMANTLING - REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .11
8.2 Dismantling on drive side . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
8.3 Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
8.4 Assembly of flange for hydraulic trunk . . . . . . . . . . . . . . . . .12
9. CHANGING THE VANES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
10. CHANGING SHAFT SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
11. BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
11.1 Mechanical bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
11.2 Pneumatic bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
12. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
12.1 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
12.2 Inspection of the vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
12.3 Cleaning the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
13. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
13.1 Abnormal noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
13.2 Leaking seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
13.3 Inadequate output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
14. STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
14.1 Short duration (≤ 1 month) . . . . . . . . . . . . . . . . . . . . . . . . . .17
14.2 Long duration (> 1 month) . . . . . . . . . . . . . . . . . . . . . . . . . .17
15. SCRAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
16. CERTIFICATE OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . .18
2/18
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