Dresser iCIP 4000 Series Посібник з монтажу та експлуатації
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INSTALLATION & OPERATIONS PROCEDURES MANUAL
Class I Division 2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Serialized Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Solar Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Solar Panel Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Solar Panel Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .4
Solar Panel Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Battery Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pump & Motor Installation . . . . . . . . . . . . . . . . . . . . . . . .5
Motor Wiring Extension Harness . . . . . . . . . . . . . . . . . . .5
Battery Wiring & Installation . . . . . . . . . . . . . . . . . . . . . . .5
Quick Set Pump Starting Parameters . . . . . . . . . . . . . . . .6
Introduction
The benefits of solar powered chemical injection pumping
systems offered by Dresser will provide years of low
maintenance, clean reliable service, zero noise pollution,
without emissions to the surrounding environment. Our
goal is to pass along a quality product, both a renewable
resource and affordable investment to our customers.
To insure quality of product, functionality, operating
procedures, warranty and service pertaining to equipment
provided by Dresser to our customers, consult a qualified
manufacturing representative.
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I
DIVISION 2, GROUPS C&D OR NON-HAZARDOUS
LOCATIONS ONLY.
Serialized Assemblies
It is strongly advised that all assemblies remain a complete
or unbroken serialized set for proper functionality. These
assemblies have been adequately sized based on the
following variables: Daily Solutions Volume, Head Size, Well
Pressures, Regional Solar Hours, Temperature, Number of
Days without Sun Light, and Quantities of Batteries and
Solar Panels.
SOLAR SOLUTIONS
series 100, 200, 300, 4000
INTELLIGENT CHEMICAL INJECTION PUMP
1
TEXSTEAM Pumps
Motor Controller and Configuration Firmware . . . . . . . . . .6
Manual Input Map of Pump Operations . . . . . . . . . . . . . .7
Firmware Installation Upgrade . . . . . . . . . . . . . . . . . . . . .8
Motor Controller Enclosure . . . . . . . . . . . . . . . . . . . . . . . .8
Solar Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Gel Cell Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Simplex/Duplex Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Pump Packing Tightness & Adjustment . . . . . . . . . . . . . .9
Head Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Solar Panel
Chemical Injection
Pump and DC Motor
Figure 1 - iCIP
™
(Intelligent Chemical Injection Pump)
Series General Configuration
Revision 1.0.7.1
Solar Panel Mounting
Enclosure: NEMA 3R
Motor Controller,
iCIP™ controller,
Solar Converter,
and Gel Cell Battery