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農機具 CenturionPro XL MEGABUCKERのPDF オーナーズマニュアルをオンラインで閲覧またはダウンロードできます。CenturionPro XL MEGABUCKER 12 ページ。

GENERAL OPERATIONS

ROLLER OVERVIEW & REPLACEMENT

The rollers used are the result of extensive research and development and feature a specialized, abrasion resistant rubber of optimal durometer hardness, best suited to the hemp and cannabis

industries. While exhaustive research has shown this material to be the least wearing (while still giving excellent grip and performance), it is not indestructible, and just like the rubber tires on your car,

will not last forever. Because of this, we cannot offer a warranty on our rollers. Roller replacement is an extensive task, but not one beyond most mechanics in the field. The following steps should guide

you on proper roller replacement procedures.

STEPS TO REPLACE THE ROLLER

1. Lock out the main power switch and unplug the machine from the power source. (Figure 1)

2. Remove all the chutes, guards and safety panels necessary to gain full access to the rollers, bearing blocks

and drive chains.

3. Slacken the chain adjuster sprocket and remove the roller sprockets from the roller shafts. It will be

necessary to loosen the two X/X set screws from each sprocket before removing the sprockets from the

roller shafts. The chains can then be removed from the machine to give full access to the bearing blocks

(see Figures 3 and 4)

4. Remove the 8 X/X sized hex head securing screws from each roller coupler before removing the coupler

halves from the roller shafts. Each coupler unit has two keys to couple it to the roller shaft, which must be

retained for reassembly.

5. The top rollers can now be removed by removing the four bearing block securing bolts and nuts, and then

lifting the rollers free from the machine. It is advisable to have help with this operation, as the rollers are

very heavy and two or more people are needed to safely remove and replace them.

6. With all the top rollers free, the lower rollers are removed in the same manner.

7. After removing the rollers from the machine, the two X/X set screws securing each bearing block to the roller

shaft can be loosened and the bearings removed from the shafts.

8. Slide bearings over roller shafts with the collar facing inward. Do not tighten the securing set screws at

this time.

9. Install the lower roller first, being sure to center each one between the bearing blocks. The bolts and nuts

securing the bearing blocks should be only tightened enough to take up the slack at this point.

10. With all the lower rollers positioned in place. The shaft alignment should be checked by using a long straight

edge or string pulled against the top or bottom of the rollers. If the roller shafts are not aligned, adjustment

can be made by raising or lowering each bearing block as needed. A x/x hex head adjustment screw is

located under each lower roller bearing block to make this adjustment very precise. (see Figure 5)

FIGURE 3

CHAIN ADJUSTER

SPROCKET (TENSIONER)

UPPER

ROLLER

SPROCKET

LOWER

ROLLER

SPROCKET

FIGURE 6:

TIGHTEN BEARING COLLAR

SET-SCREWS ONLY AFTER

MAKING SURE ROLLERS

ARE CENTERED BETWEEN

BEARING BLOCKS.

For more information or to watch our DIY video tutorials visit cprosolutions.com

11. With roller shafts aligned and each roller centered between the bearing blocks, tighten the bearing block

nuts completely, so as not to come un-tight in use.

12. Tighten the bearing collar set screws at this time. (see Figure 6)

13. Attach the top rollers, again leaving the bearing block bolts and nuts just tight enough to eliminate

sloppiness, but with freedom of moment vertically.

14. Carefully roll an xxx" thick shim (easily made from card stock or layers of paper) in-between the top and

bottom rollers on each end simultaneously and tighten the bearing block securing nuts and bolts fully.

This allows for very slight running clearance and free movement of the upper and lower rollers for ease of

assembly when installing the drive chain.

15. The roller shaft coupler can now be installed between each roller set. Be sure to center and install the keys

in the keyways before tightening the 8 hex head screws evenly.

16. Reinstall the chain to the motor sprocket before installing the roller drive sprockets.

17. Install each roller drive sprocket into the chain as you install them on their respective shafts.

18. The roller drive sprockets must align with the adjuster sprocket, so as to keep the chain from being pulled

sideways, bending or kinking. (see Figure 7)

19. The xx" key must be installed in each roller drive sprocket and set flush with the face of the sprocket,

before the drive sprocket securing set-screws are tightened.

20. The drive chain must now be tensioned via the adjuster sprocket to give only minor slack when the long

side is deflected.

21. Once the correct tension is achieved, secure the adjuster sprocket by fully tightening the xx/" bolt and nut.

22. Replace all guards, chutes and safety panels before testing or operating unit.

FIGURE 4

SET SCREWS

(2 EACH)

CHAIN MUST BE IN-LINE WITH ADJUSTER

BEARING COLLAR

SET-SCREWS

SPROCKET WHEN SET-SCREWS ARE

MAKE SURE ROLLER SPROCKET KEY IS

CENTERED INSIDE ROLLER SPROCKET

BEFORE TIGHTENING SET-SCREWS.

LOWER

ROLLER

ROLLER HEIGHT

ADJUSTMENT

SET-SCREW

ROLLER SHAFT

SPROCKET

UPPER ROLLER BEARING

BLOCK SECURING BOLTS

ROLLER

SHAFT

LOWER ROLLER BEARING

BLOCK SECURING BOLTS

SPROCKET KEY

FIGURE 7:

TIGHTENED TO ROLLER SHAFTS.

OWNERS MANUAL

XL MEGABUCKER

FIGURE 5

GREASE (ZERK) FITTINGS

(0NE PER BLOCK)

UPPER ROLLER

ROLLER SHAFT

COUPLERS

LOWER

ROLLER

LOWER ROLLER HEIGHT

ADJUSTMENT SCREWS

ROLLER SHAFT

SPROCKET

ROLLER SHAFT

SET-SCREW

CHAIN ALIGNED

(STRAIGHT)