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Remove the high exhaust temperature

switch.

3.1

Cut lead #37 from the existing high exhaust

temperature switch. See Figure 6 for location of

the switch. Tape the end of the lead with electrical

tape and tuck the lead into the split loom of the

wiring harness.

1. High exhaust temperature switch (249872) and hex cap bolt

(X-6238-2)

2. Catalyst

Figure 6 Exhaust Temperature Switch Location

3.2

Use a 15 mm open end wrench to remove the hex

cap bolt and temperature switch and save the

temperature switch for the possible return to

Kohler Power Systems. Discard the hex cap bolt

(X-6238-2).

Remove, replace, and relocate the

seawater pressure switch.

4.1

Disconnect leads N5 and 87 from the seawater

pressure switch.

Note: Place rags underneath the seawater

pressure switch to absorb a small amount

of water.

4.2

Use a 13 mm open end wrench to remove the

seawater pressure switch and 45_ fitting and save

for the possible return to Kohler Power Systems.

TT-1617

12/13

GM58164-B

Top View of Exhaust Manifold

1. Seawater pressure switch

Figure 7 Current Location of Seawater Pressure

Switch

4.3

Use a 3/8 in. open end wrench to remove the pipe

plug and install the new seawater pressure switch

(GM54744) using a 7/16 in. open end wrench at

the location shown in Figure 8. Save the pipe plug.

Note: Use Loctite

seawater pressure switch and the existing

pipe plug.

4.4

Install the pipe plug (removed in step 4.3) at the

former location of the seawater pressure switch.

See Figure 8.

Side View of Exhaust Manifold

1. Seawater pressure switch (GM54744)

2. Pipe plug (X-75-4)

Figure 8 New Location of Seawater Pressure

Switch and Pipe Plug

Install the wiring harness.

Note: For Sound Shielded Units: Ensure that

the sound shield panel that contains the

ADC II controller is loosened enough to

route the new wiring harness (GM90471).

The 5/16 in. x 1.75 in. bolt may need to be

removed and the controller harness may

need to be disconnected for ease of

access.

Loctite

is a registered trademark of Loctite Corporation.

GM53065-B

565 on the threads of the new

GM53065-